Dispersion Banbury Kneader
35L/ 55L /75L/ 110L Internal Mixer/Banbury kneadermachine
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Highlights:
1. Mixing chamber:
It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.
2. Thermal Resistance:
There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.
3. Rotor:
It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.
4. Cooling/heating system:
A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, the mixing chamber and the top ram.
5. Tilting mechanism:
It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc...It is able to actuate the mixing chamber tilting by 140° Around the front rotors.
6. Dust sealing device:
At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.
7. Main driving system:
The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors with running face one other.
8. Pneumatic control system:
Pneumatic control system is controlled by XG order. The bi-directional air cylinder makes the ram up or down. In case the over load occurs in the mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor from overload.
9. Electric control system:
Imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.
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Parameters |
VERSION |
X(S)N-35/30 |
X(S)N-55/30 |
X(S)N-75/30 |
X(S)N-110 |
Net chamber volume |
75 |
125 |
175 |
250 |
Working volume |
35 |
55 |
75 |
110 |
Front/back rotor friction ratio |
1.22 |
1:1.22 |
1:1.22 |
1.22 |
Power |
55 |
75 |
110 |
160 |
Main motor rotation speed |
985 |
985 |
985 |
985 |
Turn angle |
140 |
140 |
140 |
140 |
Size |
3200*1900*2950 |
3750*1950*3050 |
3760*2143*30500 |
3930*3000*3660 |
Weight(kg) |
6500 |
7800 |
10000 |
16000 |
1. Mixing & Rotor
Mixing:W-shaped boody
Surface is plated with hard choroium
Rotor:Abrasion resistant hard alloy
Plated with hard chromium
2. Transmission System
Hardened tooth-surface reducer, Compact structure
Higher transmission efficiency
Lower noise
Longer Service Life.
3. Hydraulic Turnover
Flip effect, high efficiency, no noise.
High output internal kneading machine High output internal kneading machine High output internal kneading machine
4.Electric-Control System
Imported PLC Device
Full-Automatic Control
Easy to exchange the modes and reliable to operate the controller.
5.Heating and Cooling System
PLC Control the temperature.
Heating and cooling fastly
Accoring to different requirements,the mixing materials may be heated by hot steam or cooled by cold water.
6. Bearing&Sealing
Bearing:Provide15years Service!
Sealing:Provide10years Service!
High-intensity Seal Ring
Promise the oil will not leak
Provide 10 years Service!
High output internal kneading machine High output internal kneading machine High output internal kneading machine
7. With completely sealed condition, materials are mixed or plasticated under Certain pressure , controllable temperature , which makes high production Efficiency and obtains excellent stale quality
8. Spiral angle and over lapping length of blades of the rotors are in good design and make the material to be dispersed uniformly.
9. Surface where is contacted with the materials are all plated with hard chromium and Polished , which is corrosion-resistant and wear-resistant
10. Jacket construction is adopted in parts that surfaces contact with materials to achieve Excellent water-cooling and steam heating effect and fit in with the needs of plastics And rubber processing technology .
11. Programmable logic controller(PLC) is adopted in the electric -control system, which System , which has reliable function and alarm function , and interlock Safety-protection function and it is provided with serial interface of net.
12. CE standard
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