High-Accurancy Rubber Kneader & Mixer/Banbury kneader
The rubber kneader use hardfinishing reducer and rolling bearing,
so it can save 20% energy.
Brief introduction
WHO WE ARE?
Qingdao Chaoguangyue Industry Co.,Ltd is one of the important backbone enterprises in rubber machinery industry in China and is one member of Shandong machinery union company.The company owns powerful technical strength,advanced technic,the best design and strict quality guarantee system,which owns a high reputation in China rubber machinery industry.The products have been sold to more than 20 provinces and cities in China and have been exported to more than 30 countries and areas,such as America,Japan,Korea,India England,Germany,Russia,Pakistan etc.
The main products are rubber kneader,open mixing mill,vulcanizing tank,plate vulcanizing press,rubber extruder,used tire recycling machine,used tire retreading machine,rubber machinery and textile machinery.All of the products are designed visually by three-dimension CAD design,quickly built module,limited element analysis,analogue action and interfering inspection.The combination of three dimension CAD system and internet guarantees the synchronization with international advanced technology.The combination of three-dimension CAD and CNC numeral process center realizes the transit from traditional manufacture to modern three-dimension manufacture.At the same time,the company keeps good contact with several universities and researh institutes.
PRODUCT DETAILS
Equipment features
-The machine is applicable for plasticating and mixing rubber and plastics,and also applicable for mixing or kneading sticky materials.
-The pressurized kneaders of this series adopt elliptical tangential rotors.The working surfaces of the rotors are coated on with wearable hard alloy by built-up welding method.The internal surfaces of the mixing chamber and the working surfaces of the pressing ram device are all treated with hard chrome plating,which are durable and corrosion prooof and have a long service life.
-The rotors,the mixing chamber and the pressing ram are all structured with circulating channels to realize the circulation of heat transmission mediums.According to different processing requirements,the mixing materials may be heated by hot steam or cooled by cold water.
-The rotors are supported by rolling bearings,which are easy to maintain and have a long service life.
-The transmission system adopts a NGW planetary hard-facing-gear speed reducer,which has a compacted structure with higher transmission efficiency,lower noise and longer service life.
-The pressing ram device is driven by pneumatic cylinder to press onto the mixing materials to force them equally mixed so as to increase productive efficiency.
-The feed hopper door is arranged at the back of the machine and the mixing chamber adopts hydraulic driven tilting discharge device.The operation is steady and reliable.It is easy to clean up the chamber and change the colour of materials.
-Both manual and automatic modes are arranged to operate PLC electric control system.It is easy to exchange the modes and reliable to operate the controller.
Technical data
| Model&Specifications |
X(S)N-35/30 |
X(S)N-55/30 |
X(S)N-75/30 |
X(S)N-110/30 |
X(S)N-150/30 |
| Rotor type |
Elliptical tangential |
| Total mixing volume(L) |
35 |
55 |
75 |
110 |
150 |
| Rotating speed of drive rotor(r/min) |
30 |
| Rotating speed ratio of rotors |
1:1.2 |
| Ram pressure on stocks(MPa) |
0.14-0.19 |
0.15-0.21 |
0.18-0.24 |
0.18-0.23 |
0.18-0.23 |
| Compressed air pressure(MPa) |
0.6-0.8 |
| Air consumption (m3/h) |
20 |
30 |
45 |
60 |
120 |
| Max.Steam pressure(MPa) |
0.8 |
| Cooling water pressure(MPa) |
0.2-0.4 |
| Water consumption(m3/h) |
8 |
10 |
11 |
15 |
20 |
| Pressing device |
Back charging |
| Main motor power(kw) |
55 |
75 |
110 |
185 |
220 |
| Speed reducer |
NGW planetary hardened-gear speed reducer |
| Overall dimension(mm) |
3200*1900*2945 |
3750*1950*3050 |
3760*2143*3050 |
3930*3000*3660 |
5800*3300*3900 |
| Weight(kg) |
6500 |
7800 |
10000 |
16000 |
19500 |
CUSTOMER VISIT
DELIVERY
WHY CHOOSE US?
-Qingdao Chaoguangyue Industry Co.,Ltd established in 1971,we are specializing in producing rubber machines,and we had a great feedback from our customers.
-Superior quality:we have obtained ISO9001,CE,SGS certification,we can guarantee the quality of the machines.
-All adopt 35CrMo material hardened surface reducer,it has the advantage of low noise,large transmission power,wear,impact resistance,adopt quenching gear for transmission to improve machine's life.
-Fast delivery time:within 20 working days.
-Competitive price compared with others with the same quality.
-Comfortable after-sales service:Quality problems of our machines will be attached high attention,we will response within 24 hours and we will solve the problem ASAP.
-Great supports for marketing.
BUSINESS FAQ
1.Q:Are you a trading company or a factory?
A:We are 100% real manufacturer,we have more than 30000 square meters of factory buildings and workshops for producing machines,welcome to visit our factory.
2.Q:Do you have machine warranty?
A:Yes,we have 2 years warranty,however,the using life of our machines is usually more than 10 years.
3.Q:I have special requirement about machines,such as length,diameter,or others,can you meet it?
A:Yes,we can manufacture various non-standard specifications of machines,if you have special requirement,please contact us.
4.Q:I want to purchase your company's rubber kneader,can you send me a quotation?
A:Sure,please tell me the model of the rubber kneader that you need,I will provide you a suitable price.If you don't know which model suits you,contact me,I will recommend a suitable machine to you.
5.Q:What's your payment term?
A:30% of total value in advance by TT,a further 70% will be paid before loading.
6.Q:What's your MOQ?
A:The MOQ is 1 set,but if you order more than 1 machine,you will get different discounts according to the quantity.
If you have any questions about our machines,
please contact me any time and I'm glad to provide service to you!
How to contact us?
Send your inquiry details in the below,click "Send" now!
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