Rubber & Plastic Dispersion Mixer/Rubber Kneader Machine
High safety factor,low energy cost, high degree of production sanitation
Brief description:
1excellent sealing performance(copper sealing ring)
2no leakage of powder /oil-proof
3automatic and manual interaction
Laboratory banbury mixer
Mixing chamber:
It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.
Thermal Resistance:
There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.
The rotors:
It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.
Cooling/heating system:
A common piping system is used .Cooling water/steam/medium oil is led in three ways into the cavities of the rotor wings ,the mixing chamber and the ram to cool or heat stock in a circulation way.
Tilting mechanism:
It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc.. It is able to actuate the mixing chamber tilting by 140° around the front rotors.
Dust sealing device:
At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.
Main driving system:
It is comprised of the main motor,the speed reducer and the connecting gearbox to drive the two rotor shafts rotatingat differential or same speed in oppsite directions.
Pneumatic control system:
The PLC commands the bid-directional cylinder to drive the ram going up and down.In case the mixing is over load,the ram floats up automatically to protect the motor from operation at over load.The ram can be forcibly lifted manually ,if necessary.
Technical parameter:
Model |
X(S)N-20*34 |
X(S)N-35*30 |
X(S)N-55*30 |
X(S)N-75*30 |
X(S)N-110*30 |
Total Volume (L) |
45 |
75 |
125 |
175 |
250 |
Working Volume (L) |
20 |
35 |
55 |
75 |
110 |
Power(KW) |
30 |
55 |
75 |
110 |
185 |
Tilting Power(KW) |
1.5 |
2.2 |
2.2 |
3.0 |
7.5 |
Tilting Angle |
140° |
140° |
140° |
140° |
140° |
Rotational Speed (r/min) |
34/28 |
30/24.5 |
30/24.5 |
30/24.5 |
30/24.5 |
Size(mm) |
3100*1300*2450 |
3200*1900*2945 |
3300*1900*2900 |
3760*2143*3135 |
4075*2712*3580 |
Specification:
1. The plastic material in airtight plastic pressure under the condition of refining or mixed refine, high production efficiency, low labor strength, stable quality. The two edges rotor shearing type, the production process the plastic materials that can be fully tear make the material shear well reach dispersion and evenness.
2. The edges of the rotor peak surfacing wear-resisting hard alloy, and mixing rubber room and material part of the contact all use hard chromium plating fine polishing processing. Mixed refine chamber adopts clip set of type structure, can be out water/steam/medium oil, have good cooling or heating effect, adapt to all kinds of refined rubber refining technological requirements of the plastic.
3. From the back door charging, mixing rubber room maximum flip 140 ° forward unloading, and according to the customer requirement of process can be arbitrary regulation Angle, facilitate next process of connection.
4. The switch on the "w" type, facilitate materials can be fully mixing rubber or refining.
5. The electric control system the programmable logic controller (PLC), has the alarm, unloading
operation, manual/automatic conversion, chain security protection function.
Our Packing way :Export standard (wooden package ) or according to your requirement .
Our Services :
1. We will design,manufacture,install and test the machines according to customers' requirement .Relevant personnel training for customers,ensure that customers fullygrasp the use and maintenance of technology.
2 .Our service department listen to customers' feedback at any time and provide spare parts timely.
Our Machine pictures:
Our certification:
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