Bead Wire Separator for Tire Steel Wire Remover Waste Tyre Recycling Plant

• Warranty: 2 Years
• Service Life: ≥15 Years
• Certification: CE, ISO
• Model NO.: waste recycling machine XKP400
• Voltage: 380V
• Structure: Vertical
• Weight: <50 Tons
• Type: General Rubber Machinery
• Type of General Rubber Machinery: Material Processing Machine
• Type of Tire Machinery: Rubber Regeneration Machinery
• Power: <10kw
• Using Life: More Than 15 Years
• Customized: Customized
• Advantage: High Capacity, High Quality
• Colour: as Per Customer′s Requirement
• Motor: 5.5kw
• Use for Tire: Less Than 1200mm
• Transport Package: Wooden Case or According to Your Requirments
• Specification: CE ISO SGS
• Trademark: Guangyue
• Origin: Shandong Qingdao
• HS Code: 84778000
• Production Capacity: 120sets/Month

Product Description

bead wire separator for Tire Steel Wire Remover Waste Tyre recycling plant


Tire Strip Cutting Machine / Tire Debeader Remover Machine with CE
Specifications
1.used to cut off tire ring 
2.strip cutter and block cutter to process it into blokcs 
3.cracker with auxiliary
tire strip cutting machine / tire debeader remover machine
  


1. General:
 
This production line including main machine and accessorial equipment, it is used for recycling scrap-tire  (steel tyre and textile tyre), the final product is rubber powder or reclaimed rubber.
 
2.Process flow:
 

tire ring cutter → steel wire extractor→ tire shredder→ rubber coarse crusher→ magnetic separator→ vibrating screen1→ fine rubber crusher→ vibrating screen2 → cyclone classifier→ storage bin→ rubber grinder →vibrating screen3→package.
the whole line has the following features:
1), iron/steel removing ratio>99.5%, fiber removing ratio>98%
2),compact structure ensure running safety, easy maintenance;
3),low energy consumption;

4),adopt automatic control system for whole line, reduce labor cost;
5),no sewage and waste gas discharge, environment protection.
6), available capacity range of our tire recycling lines at present: 400~3000kg/h
7), available finial rubber powder size: 30~120mesh.
8), adopts SIEMENS and Chinese famous brand electrical elements. 
 

3.Processing method:
 
Physic mechanical crushing method at normal temperature of waste tyre:nochemical raw material is required,no waste gas,washte water and soot are discharged, and the cooling water of the equipment is reused,no emission,equipment noise is within the range specified by the country(GB20055-2006),fineness of rubber powder produced by it is adjustable(10 meshes to 30 meshes),take waste tyre as example,the process is as follows:breaking down,crushing,filtering,magnetic separating,grin-ding,then the finished products are produced.
 
4.This production line including the below:
 

No	Name	Model	Number
1	Ring cutter	QQJ-20	1
2	Strip cutter	QTJ-380	1
3	Block cutter	QKJ-45	1
4	Loop machine	YQJ-285	1
5	Conveyor equipment	BSJ-1100, XSJ-600	2
*6	Rubber crusher	XKP400/XKP450/XKP560	1
7	Magnet separator	BCX-2, XCX-1	2
8	vibrating screen	BS-8, XS-4	2
*9	Fiber separator	XFJ-1100	1
10	Rubber grinder	XMF-270/330/420	1

Tire Recycling Machine for Making Rubber Powder
Processing flow:
Waste tire--cutting loop mouth--cutting strip--cutting dice crushing filtering --magnetic separating filtering--finished products
 
Purpose:
 
Waste tire recycling system is used to shred waste tire into rubber powder.
 
1. Ring cutter
 
Function: will whole tire cutting into tire crown, the side of the tire and inner circle
 

Power	Blades rotating speed	Adapt tire	Productivity	Dimensions	Weight
3kw	15R/MIN	650-1200	50 strips	1150*850*1200	0.5t

2. Strips cutter
Function: various tire, glue, glue board piece cut into long strips
 

Power	Productivity	diameter	Output size	Equipment size	weight
4kw	50strips/h	650-1200	25-55	1230*650*1580	0.8t

3. rubber block cutter
 
Functions: this machine should cut machine tyres, used for supporting the use of the strip cut into 3-5CM glue pieces.
 

Power	Productivity	Output size	Equipment size	Weight
7.5kw	0.8-1.0t/h	35*35	780*550*1210mm	0.8t

4. Steel wire separator
 
Function: tires circle wire centrifuges, mouth will tire of coarse steel mouth circle parts with rubber effective separation
 

Power	Blades rotating speed	Adapt tire	Productivity	Dimensions	Weight
11kw	18R/MIN	650-1200	1-2strips/min	1.7*1.2*1.3m	1500kg

5.Rubber crusher

Type&Specification	XKP-400	XKP-450	XKP-560
Feeding size	3.5CM	3.5CM	3.5CM
Discharging size	10-30 mesh powder	10--30 mesh powder	10--30 mesh powder
Rubber crusher throughput(kg/h)	100--150kg	250-300kg	350-420kg
Motor power(kw)	45	60	75
Outside measurement(m)	4.1×1.8×1.9	4.4×1.9×1.9	5.5×2.2×2.1
Weight(t)	7.5	11	19

*6: there is 3 types of rubber crusher, you can choice the suitable one ,it is depend on the output!
#9 : you not need  Granulator Grinder if your final rubber powder bigger than 30 mesh. but we need it if the powder less than 30 mesh and the number of this machine depend on the output!
 
5. Analysis for output :
 
1).XKP400 rubber crusher:
Output: 4500-6000kg/24 hour for about 20 mesh granule.
2).XKP450 rubber crusher:
Output :7000-12000kg/24 hour for about 20 mesh granule.
3).XKP560 rubber crusher:
Output : 10000-17000kg/24 hour for about 20 mesh granule.