Rubber Soles Autoclave / Steam Heating Vulcanizer
Brief introduction
WHO WE ARE?
Qingdao Chaoguangyue Industry Co.,Ltd is one of the important backbone enterprises in rubber machinery industry in China and is one member of Shandong machinery union company.The company owns powerful technical strength,advanced technic,the best design and strict quality guarantee system,which owns a high reputation in China rubber machinery industry.The products have been sold to more than 20 provinces and cities in China and have been exported to more than 30 countries and areas,such as America,Japan,Korea,India England,Germany,Russia,Pakistan etc.
The main products are vulcanizing tank,plate vulcanizing press,open mixing mill,rubber kneader,rubber extruder,used tire recycling machine,used tire retreading machine,rubber machinery and textile machinery.All of the products are designed visually by three-dimension CAD design,quickly built module,limited element analysis,analogue action and interfering inspection.The combination of three dimension CAD system and internet guarantees the synchronization with international advanced technology.The combination of three-dimension CAD and CNC numeral process center realizes the transit from traditional manufacture to modern three-dimension manufacture.At the same time,the company keeps good contact with several universities and researh institutes.
PRODUCT DETAILS
Equipment features:
-The electric heating vulcanization tank is automatically controlled by temperature, pressure, and time, and is 20 percent more energy-efficient than ordinary vulcanizing tanks.Special stainless steel heating tube, built-in new thermal insulation and oxidation material, heating block, long service life.
-The electric heating tube is divided into three groups of switches to be controlled separately, and only one set of vulcanized insulation is retained after the set temperature is reached. This design effectively saves electricity consumption and reduces the cost of curing. The external line terminal of the electric heating pipe is external, avoiding the built-in wiring point heating and sparking, safe and reliable.
-Through high-temperature and high-pressure integrated fan circulation in the tank, the heat from the front to the back evenly spread. The high-temperature air is circulated back and forth in the tank body through a special air duct plate to ensure that the temperature in the tank is even and there is no dead angle, thus solving the problem that the product quality caused by the uneven temperature and pressure in the tank product is not the same.
-The tank warms up quickly, the temperature is even, and the pressure is constant. After setting the working procedure, the control system automatically performs heating, insulation, vulcanization, etc., and emits audible and visual alarm sounds after curing.
Technical data:
| |
Laboratory autoclave |
Small autoclave |
Medium-sized autoclave |
Large autoclave |
| Maximum working size |
φ1000mm*2000mm |
φ1500mm*3000mm |
φ2500mm*6000mm |
φ3500mm*8000mm |
| Container specifications |
φ1600mm*2500mm |
φ2000mm*3500mm |
φ3000mm*6500mm |
φ4000mm*8500mm |
| Maximum working pressure |
3.8Mpa |
1.0Mpa |
1.5Mpa |
1.2Mpa |
| Design pressure |
4.0Mpa |
1.2Mpa |
1.6Mpa |
1.3Mpa |
| Boost rate |
0.2-0.1 Mpa/min Continuously adjustable |
0.02-0.1 Mpa/min Continuously adjustable |
| Depressurization rate |
0.2-0.1 Mpa/min Continuously adjustable |
0.02-0.1Mpa/min Continuously adjustable |
| Insulation phase pressure control poor |
±0.003Mpa |
| Maximum operating temperature |
0-400ºC |
0-250ºC |
| Design temperature |
420ºC |
270ºC |
| Heating rate (empty) |
1-5ºC/min Continuously adjustable |
1-3ºC/min Continuously adjustable |
| Cooling rate (empty) |
1-5ºC/min Continuously adjustable |
1-3ºC/min Continuously adjustable |
| Temperature control accuracy |
±1.5ºC |
| Tank temperature uniformity |
±2.0ºC |
±2.5ºC |
| Temperature control and temperature measurement |
8 |
12 |
24 |
40 |
| Ultimate pressure |
2Pa |
| Pumping vacuum circuit |
4 |
8 |
16 |
24 |
| Insulation form |
Internal insulation, thickness 200mm |
Internal insulation, thickness 150mm |
Internal insulation, thickness 100-150mm |
| Tank insulation effect |
Insulation for more than 2 hours, the surface temperature of the tank rises ≤20°C, and the temperature is ≤60°C. |
| Tank service life |
20000 times |
| Exhaust noise |
≤60dB |
| Tank door opening |
Electro-hydraulic cantilever side door |
Electro-hydraulic boom side door |
| Total power (without air compressor) |
60kW |
90kW |
330kW |
780kW |
CUSTOMER VISIT
WHY CHOOSE US?
-Qingdao Chaoguangyue Industry Co.,Ltd established in 1971,we are specializing in producing rubber machines,and we had a great feedback from our customers.
-Superior quality:we have obtained ISO9001,CE,SGS certification,we can guarantee the quality of the machines.
-Excellent raw material:Our vulcanizing tank is made by Q345R steel,it's more durable than other materials.
-Fast delivery time:within 20 working days.
-Competitive price compared with others with the same quality.
-Comfortable after-sales service:Quality problems of our machines will be attached high attention,we will response within 24 hours and we will solve the problem ASAP.
-Great supports for marketing.
BUSINESS FAQ
1.Q:Are you a trading company or a factory?
A:We are 100% real manufacturer,we have more than 30000 square meters of factory buildings and workshops for producing machines,welcome to visit our factory.
2.Q:Do you have machine warranty?
A:Yes,we have 2 years warranty,however,the using life of our machines is usually more than 10 years.
3.Q:I have special requirement about machines,such as length,diameter,or pressure,can you meet it?
A:Yes,we can manufacture various non-standard specifications of machines,if you have special requirement,please contact us.
4.Q:I want to purchase your company's vulcanizing tank,can you send me a quotation?
A:Sure,please tell me the length and diameter of the vulcanizing tank that you need,and the heating method is electric heating or steam heating.I will provide you a suitable price.
5.Q:What's your payment term?
A:30% of total value in advance by TT,a further 70% will be paid before loading.
6.Q:What's your MOQ?
A:The MOQ is 1 set,but if you order more than 1 machine,you will get different discounts according to the quantity.
If you have any questions about our machines,please contact me any time and I'm glad to provide service to you!
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