Open Mill Rubber Mixing Machine
1. Construction
This machine consists of Base, Rack, Gland, Rollers, Bearing, Transmission device, Lubrication device, Decelerator, Adjustment device of the roller temperature, Emergency shutdown device and brake rigging and etc.
2. Uses
It is mainly used for plasticating and mixing of rubber or plasticsect., warming and sheeting rubber compound, cracking and refining ofreclaimed rubber.
3. Features
1' Two rollers are made from Chilled Cast Iron, smooth surface is highly polished and scratch proof by cutting knife: High hardness(68-75HSD) and wear-resistant;
2' The roller is hollow structure, which is for adjusting the temperature of the rollers by steam or cooling water in term of different request, Circulation of steam and cooling water is provided through the rolls to control the temperature;
3' There are two kinds of Nip adjustment mode for option: Manual or electric;
4' There are three kinds of Main bearings for option: Bearing or Copper bush or Nylon bush;
5' Machine will be tripped off if overloaded to protect valuable electrical circuit;
6' All electrical connections are well, short circuits is impossible by any means.
7' It can be with Stock Blender, or can provide provision to fit stock blender in future
8' Provision for opening of Nip Guard is provided for the purpose of cleaning of rollers and nip;
9' Hand Operated Safety Switch is provided
4. Advantages:
1)Tailored structure, easy to operate.
2)There are many speeds and speed ratios available, which can satisfy most customers' formula and processing requirements.
3)Frame, frame cap and base, looking very nice, are welded and treated by annealing for stress relieving.
4)Chilled alloy cast iron roll is abrasion resistant with long service life.
5)The speed reducer is the hard-tooth surface gear reducer of Class 6 precision, which has long service life and low noise.
rubber mixing mill |
Xk-160 |
Xk-250 |
Xk-300 |
Xk-400 |
Xk-450 |
Xk-560 |
Xk-660 |
Working diameter of rolls(mm) |
160 |
250 |
300 |
400 |
450 |
560 |
660 |
Working length of rolls(mm) |
320 |
620 |
750 |
1000 |
1200 |
1530 |
2130 |
Front roll surface speed(m/min) |
8.99 |
15.3 |
15.1 |
18.65 |
24.32 |
27.72 |
28.6 |
Friction ratio |
1:1.35 |
1:1.1 |
1:1.27 |
1:1.27 |
1:1.27 |
1:1.2 |
1:1.24 |
Max.nip(mm) |
4 |
8 |
8 |
10 |
15 |
15 |
15 |
Capacity per.batch(kg) |
1-2 |
10-15 |
15-20 |
18-35 |
25-50 |
35-50 |
165 |
Motor power
(kw) |
5.5 |
18.5 |
22 |
37 |
55 |
90 |
245 |
Overall dimension(mm |
1160*920
*1370 |
3120*1322
*1500 |
3580*1550
*1695 |
4350*1850
*1780 |
5670*2390
*1670 |
5845*2284
*1978 |
7465*3662
*2080 |
Weight(kg) |
1000 |
4000 |
5200 |
7600 |
12000 |
23000 |
49000 |
Applications
Introducing the latest technology from South Korea,and combining our twenty years professional experience,we launced the new generation of two-roll mixing mill.The performances of the new product,such as reliability, stability, mixing effciency,noise reduction,etc,are improvedgreatly.