Sj65X32 PPR Fiber Intensity Pipe Co-Extruding Line Plastic Extruder

• Warranty: 2
• Product Type: PVC Pipe
• Screw No.: Single-screw
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Model NO.: SJ65x32 extrusion line
• Customized: Customized
• Condition: New
• After-sales Service: 2
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Advantage: High Effencicy , High Technology, High Production
• Rubber Mixing Mill: Two Roll Rubber Open Mixing Mill
• Rubber Mixing Mill Price: Used Rubber Mixing Mill
• Rubber Mixing Machine: Rubber Machinery
• Sj60/32 Single Screw Extruder: Hauling and Cutting Machine
• Transport Package: Standard
• Specification: accoridng to the model
• Trademark: GUANGYUE
• Origin: China (Mainland)
• HS Code: 84778000
• Production Capacity: 30sets/Month

Product Description

                                                         

                                        SJ65×32 PPR fiber intensity pipe co-extruding line     

1. Equipment list

Item	Name	Model	Qty	Remarks
1.1	Single Screw Extruder	SJ65×32	1set	SJU-75kg Equipped with drying loader SJU-75kg
1.2	Single Screw Extruder	SJ25×25	1set	Color streak extruder
1.3	Single Screw Extruder	SJ50×32	2set	SJU-75kg Equipped with drying loader SJU-75kg
1.4	electric controlling syste		1set	OMRON Temperature controller; SIMENS contractor; ABB Frequency inverter
1.5	Mould, calibrating sleeves	SJMFΦ20-63	1set	6kinds of moulds: ¢20,25,32,40,50,63
1.6	Vacuum calibrating cooling water tank	SZDX-6000mm	1set
1.7	Spray cooling water tank	SPX-6000mm	1set
1.8	Caterpiller haul off	SLQ-200	1set	ABB transducer
1.9	printer		1set
1.10	No-scrap cutting machine	SJG-63	1set
1.11	tilt stacker	SFZ-6000mm	1set
.
1.12	Crusher	SWP-280	1set
1.13	Auto color dispensing mixer	SHR-100	1set

2.
Markline extruder
                                                 ↓
Raw material→ vacuum loading→ main extruding → die → vacuum calibrating →
                                   ↗
spray calibrating→ haul off→printer →measuring cuting → tilt stacker → checking   → packing 

Technical parameters of the production line

3.1Single Screw Extruder SJ65×32       1set
Adopting optimized design screw,which makes extruder have many characteristics as high plasticization,even melt,constant and stable production.High performance gear box and reducer features high torque moment, long service life and low noise.
BM screw and barrel have water cooling forced feeding function.
Barrel screw material                      38CrMoAIA nitriding treatment
Screw hardness                             HV>740
Barrel hardness                            HV>940
Barrel nitrding layer thickness            0.4-0.7mm
Screw diameter                             65 mm
Screw L/D                                  32:1
Screw Structure:                          Variable pitch high speed screw.
Max Rotating Speed:                       75r/min
Extrusion Capacity                         90kg/h
Motor power                                37Kw
Motor type                                 AC
Barrel Heating Zone                        4 zone 24Kw
Barrel cooling type                        4zone×180w
Die heating zone                           5zone 40kw
Vacuum automatic Drying Loader:            SJ-U75/kg
Feeding capacity                           100kg/h
Reduction box
Basic structure:                          Horizontal type installed
Tank material                              HT200
Gear type                                  slant gear

Gear material                              20CrMnTi
Gear treatment                          carburization,quenching ,gear grinding
Cooling mode                               inside cycle water cooling

4.2 Single Screw Extruder, for mark line    1set
Model                                     SJ-25×25
Barrel ,screw material:                   38CrMoAIA nitriding treatment
Barrel hardness                           HV>940
Screw hardness                            HV>740
Nitriding layer thickness                 0.4-0.7mm
Screw diameter                            25mm
Screw L:D                                 25∶1
BM screw and barrel have water cooling forced feeding function.
Motor power                                1.5Kw
Barrel Heating Zone                         2 zone 4Kw
Die heating zone                            1 zone 1Kw
Extrusion output                            12kg/h

4.3Single Screw Extruder SJ50×32    2sets
Adopting optimized design screw,which makes extruder have many characteristics as high plasticization,even melt,constant and stable production.High performance gear box and reducer features high torque moment, long service life and low noise.
BM screw and barrel have water cooling forced feeding function.
Barrel screw material                     38CrMoAIA nitriding treatment
Screw hardness                            HV>740
Barrel hardness                           HV>940
Barrel nitrding layer thickness           0.4-0.7mm
Screw diameter                            50 mm
Screw L/D                                 32:1
Screw Structure:                         Variable pitch high speed screw.
Max Rotating Speed:                      75r/min
Extrusion Capacity                        60kg/h
Motor power                               18.5Kw
Motor type                                AC
Barrel Heating Zone                       4 zone 15Kw
Barrel cooling type                       4zone×180w
Die heating zone                          5zone 40kw
Vacuum automatic Drying Loader:           SJ-U50/kg
Feeding capacity                          100kg/h
Reduction box
Basic structure:                         Horizontal type installed
Tank material                             HT200
Gear type                                 slant gear
Gear material                             20CrMnTi
Gear treatment                        carburization,quenching ,gear grinding
Cooling mode                              inside cycle water cooling

The electric control system
Temperature controller:                       Japan OMRON

Frequency converter:                        ABB frequency converter

4.5 Extruder die and mould
Extruder die                                ¢20,25,32,40,50,63
Spiral feeding system,ensure the melting liquid pressure, even flow, no jamming. Finished pipes smooth, high density, no flow stains.
Materials is Steel no. 45,processed by forging and forming, heat treatment, surface quenching, etc.  Anti-wear and corrosion resistant, Strong and high accuracy, long life
Pipe Specs:                                ¢20,25,32,40,50,63
Pipe specification and pressure grade
¢20,25,32,40,50,63,

4.6 SZD-6000 calibrating water tank
 
This system is for vacuum calibrating pipes, and cooling, also monitoring the water level and temperature, with circulating water and net.  Installed with calibrating sleeve.Waterfall style calibrating sleeve, with advanced process and high accurate skill, fast cooling speed and high effectiveness
Materials: TcnSn10pb1, bronze, high hardness,  anti-wear, accurate, and long service life.
Vacuum tank length                 6000mm
Vacuum pump                      5.5Kw 1 set
Max Vacuum Degree                0.06Mpa
Water pump 2 sets                  3kw 1 set, 2.2 kw
Electric moving device length         600mm
         
Cycloid pin wheel speed reducer model  XWD0.75-2-23 ,1set
Liquid level automatic control device:
Water temperature automatic control device
  
4.7 SPX-6000 Spray cooling water tank                1 set          
This system is for constant compelled cooling of pipes. with circulating water and net
Spray water tank                   6000 mm
Water Pump                       power 4 Kw

                                  
Materials of the Tank:         1Cr18Ni9Ti stainless steel                     
Valid length                        6000mm

4.8 SLQ-200 Caterpiller Haul off     1 set 
Designed for constant hauling off stably, close structure, maintenance free and stability in production is the advantage.   Caterpiller hauling ,v type rubber block
Power:                   3 Kw
Frequency control           Omron frequency speed regulator
Clamp mode                penumatic clamp
Valid clamp length           1200mm
Rubber block width          200mm
Meter countering device      Autonics(with alarm device)

4.9 Printe     1set
printer can be programmed in English,Russia,touch screen operate,liquid crystal displaying interface.
1-3 row(or 4 row)printing ,printing height 2-10 mm
Automatic washing sprinkler when to start and stop machine
Nozzle automatic closing when power cut suddenly
To print 4 meter per second,automatic meter countering function
Multilevel code protection,series printing
5×5,7×5,9×6,16×11,24×17
5×5,7×5,9×6,16×11,24×17 character

4.10 SJG-63             1
4.10 SJG-63 no-scrap cutting saw      1set
No-scrap cutting saw is a rotary cutter blade rotation in the horizontal pipe under the surface, completion of the pipe cutting. The products are principally used in PPR, PE, and plastic pipe production line, achieve no dust cutting,incision smooth,  artistic, and without artificial Trimming and greatly reduce production costs, raise the grade of the product.
Moving distance                             600mm
Cutting scope                               20-63mm
Blade diameter                              60mm
Blade material                              9CrSi
Motor power                                 1.5kw
Outline dimension                           1700mm×1000mm×1400mm

4.11SFZ-6000      1
4.11 SFZ-6000 stacker     1set
This stacker is pneumatic controlling ,automatic set length ,automatic overturn storage
Tilt pipe length                           6000mm
Table material                             stainless steel

4.12 SWP-280 Crusher                 1set
Fixing blade                      two
Mobile blade                         fifteen pcs
Motor power                        7.5kw

4.13                           1set
Automatic color dispensing machine
volume                             100L
power of  motor                3kw
Material of pot:                         stainless steel